Izinqubo zokusebenza zokuphepha komshini webhola lokucindezela

I-ball press iyithuluzi lokubumba elicindezela impushana exegayo ibe yibhola nge-rolling press roll ene-hemispherical groove. Noma iyiphi imfucuza yezimboni ze-metallurgical, izinto ezisizayo zidinga ukuba sezithandweni, zonke zidinga ukucindezela umshini webhola ukuze uqedele. Isibonelo: umlotha wothuli, udaka lwechibi, isikali se-oxide, i-slag yensimbi, i-iron concentrate, i-aluminium ash powder, i-silico-manganese ore powder, njalonjalo. Izimpushana ezihlukahlukene (ezifana ne-magnesia, i-bauxite, i-dolomite, i-iron powder, njll.) zingasetshenziselwa i-metallurgy, imboni yamakhemikhali, njll. ngokucindezela ngempoqo, ukucubungula kwangaphambili kokuvunguza okunembayo, nokwenza ibhola livaleke ngokuminyana okuphezulu. Izimboni zamalahle nezingashintshi. Ibhulokhi yokwenza ibhola ye-ore powder enombala nensimbi incibilikiswa ngokuqondile esithandweni ukuze kwandiswe inani elingeziwe.

I-ball press isetshenziselwa ikakhulukazi ukucindezela izimpushana ezihlukahlukene, izimpushana, izinsalela nezinsalela zemfucuza. Isetshenziswa kabanzi ezintweni eziphikisayo, izitshalo zikagesi, i-metallurgy, imboni yamakhemikhali, amandla, ezokuthutha, ukufudumeza nezinye izimboni. Kulula ukuyihambisa, yenza ngcono izinga lokusebenzisa imfucuza, futhi inezinzuzo ezinhle kwezomnotho nezenhlalo.

Umshini webhola lokucindezela

1. Ingxenye yokuphakela ngokuyinhloko iwukubona ukuphakelwa komthamo ukuqinisekisa ukuthi impahla ingena ngokulinganayo phakathi kwemiqulu. Idivayisi yokuphakela ngezikulufu ishayelwa yinjini elawula isivinini sikagesi, futhi izungeziswa i-pulley kanye nesinciphisi sezikelemu ukuze kuphoqe into ecindezelweyo ukuthi ingene embotsheni yokudla enkulu. Ngenxa yesici sesikhathi esingaguquki semoto elawula isivinini sika-electromagnetic, lapho inani lempahla ye-screw feeder lilingana nenani lempahla edingwa umshini omkhulu, ingcindezi yokuhlinzeka engaguquki ingagcinwa ukuze kuzinziswe ikhwalithi ye-pellet. Uma inani lokuphakela likhulu kakhulu, idivayisi yokuphakela igcwala kakhulu; uma inani lokudla lincane kakhulu, ibhola alakhiwe. Ngakho-ke, inqubo yokusebenza enamakhono iyisimo esibalulekile sokuqinisekisa ukusebenza okuvamile kwebhola.

2. Ingxenye yokudlulisela, isistimu yokushayela eyinhloko yilezi: i-motor - ibhande elingunxantathu - i-reducer - igiya elivulekile - roll. Injini eyinhloko inikwa amandla yinjini elawula isivinini sika-electromagnetic, edluliselwa ku-shaft yokushayela ngephini kanye nephinikhodi exhunywe ku-pulley kanye nesinciphisi segiya esiyicylindrical. I-drive shaft kanye ne-passive shaft iqinisekisa ukusebenza okuhambisanayo ngamagiya avulekile. I-passive bearing house ifakwe ama-hydraulics ngemuva. Idivayisi yokuvikela i-hydraulic ishayelwa yiphampu ye-hydraulic ukushayela uwoyela we-high-pressure ku-cylinder ye-hydraulic ukuze kubangele ukuhamba kwe-axial ye-piston. Ingxenye yangaphambili ye-piston rod ibekwe phezu kwendlu yokuthwala ukuze kuhlangatshezwane nezidingo zengcindezi yokukhiqiza.

3. Ingxenye yokubumba ibhekisela ikakhulukazi engxenyeni eyinhloko, futhi ingxenye eyinhloko ingumqulu. Lapho okuphakelayo phakathi kwama-roller amabili okucindezela kukhulu kakhulu noma kungena ku-block metal, i-hydraulic cylinder piston rod ingaphansi kokucindezela okukhulu, ipompo ye-hydraulic izoma, i-accumulator izophazamisa ukuguqulwa kwengcindezi, i-valve yokusiza izovula ukubuya kwamafutha, futhi induku ye-piston izosuswa. Igebe phakathi kwama-roller okucindezelayo liyakhuphuka ukuze kuvunyelwe into enzima ukuba idlule ku-roller yokucindezela, futhi ukucindezela kwesistimu kubuyela kokujwayelekile, ngaleyo ndlela kuvikeleke i-roller yokucindezela emonakalweni. Umshini ungalungisa ingcindezi ngokuvumelana nezidingo ze-pressure ball density, futhi ukukhiqizwa kuyavumelana nezimo.

Uchwepheshe womshini wokucindezela ibhola kufanele ajwayele ukugeleza kwenqubo kanye nezinqubo zokusebenza, agxile ekusebenzeni, athinte iposi ngesikhathi lapho ehlangabezana nezinkinga, abike isimo kumholi, axhumanise ukwelashwa, futhi ahlale enolwazi ngesimo sokukhiqiza. kanye nokusebenza kwemishini. Okulandelayo, i-Asian Union Xiaobian ikwethula ezinqubweni zokusebenza zomshini wokucindezela ibhola eliphezulu.

Izinqubo zokusebenza ze-Ball press

Ngaphambi kokuthi siqonde izinqubo zokusebenza, ake sibheke ukuthi i-ball press ifakwa kanjani, siqonde ukwakheka kokufakwa, futhi siqonde ukuthi kusebenza kanjani ngokuphepha.

1. Ukufakwa komshini webhola lokucindezela

Ngaphambi kokufaka umshini wokucindezela ibhola, ipayipi kufanele libekwe ngokuhambisana ngokuqinile nemininingwane kagesi, futhi imigqa yesignali eqinile nebuthakathaka kufanele ihlukaniswe futhi igqokwe ukuze kugwenywe ukuphazamiseka. Endaweni evulekile yangaphandle, izinyathelo zokuvikela umbani zangaphandle ezizimele kufanele zithathwe. I-dome ngokwayo kufanele futhi isekelwe kahle ukuvimbela ukwakheka okumile kanye neminye imiphumela kudome. Lapho ufaka, xhuma kahle ikhebula lamandla, ikhebula lokuxhumana nekhebula levidiyo. Lapho uxhuma, bheka ngokucophelela imiyalelo yokufaka ukuze uqinisekise indlela yokuxhumana kanye nencazelo yephinikhodi ehambisanayo. Ngokuvamile, imishini kufanele ifakwe esigabeni sakamuva sokwakhiwa ukuze kugwenywe inani elikhulu lothuli endaweni yokwakha ekuhlaseleni umshini webhola, okuthinta ngqo umphumela wokusetshenziswa nokuphila kwayo.

2. Izinqubo zokusebenza komshini webhola

(1) Ukulungiselela ngaphambi kokuqala umshini: Hlola ukuthi izisetshenziswa zokulawula ezihlukahlukene ziyavumelana nezimo futhi zithembekile yini. Hlola ukuthi izingxenye zemishini zijwayelekile yini. Qaphela ukuthi izikulufi zikhululekile noma cha, ngoba ukusetshenziswa kuzodlidliza, izingxenye zokudlulisela ziyaguquguquka, futhi ukuthambisa kubanzi. Ngaphambi kokuqala umshini, bheka i-hydraulic cylinder igcwele, ungashisi umshini ngenxa yamafutha amancane.

(2) Bhuqa. Vula umshini webhola → vula isihambisi sebhande. Ngemuva kwemizuzu engu-3-5, qala ukuphakela bese ubeka phansi i-feeder.

(3) Ngesikhathi sokusebenza komshini wokucindezela ibhola, hlala unaka ukuba khona noma ukungabikho kodaba oluqinile lwangaphandle ezintweni zokusetshenziswa. Uma kutholakala noma yiluphi udaba oluqinile lwangaphandle, kufanele lususwe ngokushesha. Ukuze ubone ukuthi kukhona yini umsindo, uma umsindo uphezulu kakhulu, kufanele umise ukuhlola. Ngesikhathi sokuhlinzwa, bheka ukuthi akukho yini umkhuhlane endaweni ethile, njengemoto, njll. Ungayishisi injini ngoba ayikwazi ukushisa.

(4) Ukuthi umqhubi ugxile emsebenzini futhi aqinisekise ukuthi zonke izingxenye nezixhumanisi zomshini zisebenza kahle. Ngenxa yokuthungwa okunzima kwe-powder yamaminerali, ubukhulu obungalungile bezinhlayiya ze-abrasive bungabangela umonakalo ku-roller, futhi opharetha kufanele awulawule endaweni. Umsebenzisi kufanele abe nekhono emininingwaneni yokucindezela kwebhola lokucindezela, inani elifanele lezinto zokusetshenziswa, njalonjalo. Ngakho-ke, opharetha abahle kakhulu bayingxenye ebalulekile yokuthuthukisa ukusebenza kahle kanye nempilo yesevisi ye-ball press.

(5) Isikhathi sokuphumula.

Izinyathelo zokuqapha ukusebenza komshini webhola lokucindezela

Umzimba oyinhloko womshini wokucindezela ibhola unikwe amandla yinjini elawula isivinini sogesi, edluliselwa ku-drive shaft ngephini kanye nephinikhodi exhunywe ngepulley kanye nesinciphisi segiya esiyicylindrical. I-drive shaft kanye ne-passive shaft iqinisekisa ukusebenza okuhambisanayo ngamagiya avulekile. I-passive bearing house ifakwe ama-hydraulics ngemuva. Idivayisi yokuphakela ngezikulufu ishayelwa yinjini elawula isivinini sikagesi, futhi izungeziswa i-pulley kanye nesinciphisi sezikelemu ukuze kuphoqe into ecindezelweyo ukuthi ingene embotsheni yokudla enkulu.

1. Ngesikhathi sokulandelana ko-opharetha wokucindezela ibhola, kuyadingeka ukuhlola ukuhlanzeka okuphelele komshini wokucindezela ibhola. Uma isokhethi lebhola eliphindwe kabili lokucindezela ibhola lingahlanzekile, kuzoholela ekuphakeleni okungalingani futhi kuzophazamisa ukuphuma kokucindezela ibhola. Iphinde ibangele umonakalo ku-roller yokucindezela.

2. Umshini wokucindezela ibhola kufanele uhlolwe ngaphambi kokuqala umshini. I-ball press kufanele ilungiswe ngokugcwele futhi ihlolwe ngokucophelela ngaphambi kokuqala ngokujwayelekile. Izingxenye kufanele ziphelele futhi ziphelele, futhi wonke ama-bolts okulungisa namantongomane okunamathiselwe kufanele agcwaliswe. Kufanele iqiniswe ngokuqinile, futhi izesekeli zomshini akufanele zibe nezinto noma izinto ezithiya ukusebenza. Ngemva kokuphela kokuhlolwa, ukukhiqizwa kungaqalwa. Ngemuva kokuthi ijubane lokujikeleza lokucindezela kwebhola lijwayelekile, impahla ingafakwa emshinini. Ukudla kufanele kube okufanayo. Uma umisa, yeka ukuphakela umshini kuqala. Linda kuze kungabikho lutho olusele ku-hopper ukumisa umshini. .

3. Ngemuva kokuthi umshini webhola usethelwe futhi imishini isebenza ngokujwayelekile, kufanele kuqashelwe ukuthi umthumeli uhambisa impahla ngokulinganayo, hhayi kakhulu, kakhulu. Ingabe izinga lokudubula livamile? Uma izinga lokwakheka kwebhola liphansi kakhulu noma ezinye izimo, udinga ukuhlola indawo yokupaka. Futhi, qaphela ukuthi kukhona umsindo ongajwayelekile ekukhiqizeni umshini wokucindezela ibhola. Uma umsindo uphezulu kakhulu, udinga ukuwuhlola ngokushesha. Ngaphezu kwalokho, kuyadingeka ukuhlola ukuthi zonke izinsimbi zokulungisa zinezimpawu eziphukile futhi ezixekethile ngesikhathi sokusebenza kwemishini. Bheka ukuthi ukugcotshwa kwebheyili ngayinye kujwayelekile, kunezimpawu noma azinazo zokushisisa ngokweqile. Hlola ukuthi ama-seal aqinile futhi azikho izimpawu zokuvuza kwamafutha. Hlola ukuthi ukusebenza kwe-roller yokucindezela kanye negiya kujwayelekile.

4. Enqubweni yokukhiqiza yokucindezela ibhola, gcina indawo ezungezile yomshini wokucindezela ibhola ngaso sonke isikhathi. Uma kukhona ukuvuza noma ukufafaza, kufanele kuhlanzwe ngesikhathi. Qiniseka ukuthi uhlanzekile ngesikhathi somsebenzi.

Enqubweni yangempela yokukhiqiza ye-ball press, kuyadingeka ukulandela izinqubo zokusebenza ezijwayelekile, ukuhlela ngokunengqondo isikhathi sokukhiqiza, futhi akumele uqhubeke nokusebenza ngokuqhubekayo ngaphandle kokudlula ukubekezelelana kwemishini. Uma uqala, qaphela ukuthi ungaqali ngomthwalo, kungenjalo kuzoba nokuphahlazeka futhi kuzothinta injini.

I-ball press kufanele iqinisekise ukuthi iyakwazi ukwenza konke okusemandleni ayo. Emsebenzini, kufanele ihambisane nomklamo futhi ungalayishi ngokweqile. Uma izingxenye zihlangabezana nomthwalo wokuklama ongaphezu kwesilinganiso, ukuguga kuzoqiniswa futhi impilo yesevisi izofinyezwa. Lapho ezinye izimo zifana, umthwalo ozinzile ugqokwa kancane kunomthwalo oguquguqukayo, iphutha lincane, futhi impilo ihlala njalo.