How to improve the material utilization rate of briquetting machine?

In today's increasingly tight resources, improving the material utilization rate of industrial equipment has become an important means for enterprises to reduce costs and enhance competitiveness. As a kind of equipment widely used in metallurgy, building materials, chemical industry and other industries, the material utilization rate of the briquetting machine is directly related to the production efficiency and economic benefits of the enterprise. This article will explore how to effectively improve the material utilization rate of the ball press through a series of measures, in order to provide a reference for related industries.

Material utilization rate of the briquetting machine

1. Accurately control the moisture content of the material

The moisture content of the material is a key factor affecting the molding effect of the briquetting machine. If the moisture content is too low, the adhesion between the materials is insufficient, resulting in the fragile pellets after molding; if the moisture content is too high, the pellets will be too soft and lack strength. Therefore, it is very important to accurately control the moisture content of the material. This can be achieved by adjusting the amount of water added during the mixing process or pre-drying the material before pressing.

2. Reduce impurities in the material

Impurities not only affect the quality of the pellets, but may also damage the ball press. By removing impurities in the material by pre-screening or using methods such as magnetic separation, the purity of the material can be improved, thereby improving the material utilization rate of the ball press.

3. Reasonable use of additives

The use of additives can improve the molding performance of materials, but they need to be reasonably selected according to the characteristics of the materials and production requirements. The right amount of additives can improve the strength and molding rate of the pellets, but excessive use will increase costs and even affect the quality of the pellets.

4. Optimize the particle size of the material

The particle size of the material has a direct impact on the molding effect of the briquetting machine. Too large or too small particles will affect the molding effect of the material. Generally, the particle size of the material should be controlled between 80 and 200 meshes to ensure uniform gaps between material particles and improve molding quality.

5. Improve the purity of the material

The higher the purity of the material, the better its molding effect. High-purity materials can reduce the impact of impurities on the molding effect, improve the strength and durability of the pellets, and thus improve the material utilization rate of the ball press.

6. Adjust the humidity of the material

The right amount of water can increase the plasticity of the material and improve the molding effect. But too much water will cause the strength of the pellets to decrease. Therefore, it is necessary to reasonably adjust the humidity of the material according to the characteristics of the material and molding requirements.

7. Accurate proportion of raw materials

For materials that need to add binders, accurate proportioning is the key to ensure the molding effect. The amount of binder added should be adjusted according to the characteristics of the material and the molding requirements to achieve a good molding effect.

8. Stable feeding system

The feeding system of the briquetting machine needs to provide uniform, continuous and stable material supply. Unstable feeding will lead to inconsistent molding effects and affect the quality of the pellets. Therefore, designing and maintaining a stable feeding system is essential to improve material utilization.

9. Regular maintenance of the briquetting machine

The maintenance and care of the equipment is essential to keep it in good working condition. Regular inspection and maintenance of the briquetting machine can reduce production interruptions caused by equipment failure, increase the service life of the equipment, and thus improve material utilization.

10. Training operators

The technical level of the operator directly affects the operating efficiency and material utilization of the briquetting machine. Through training, improving the operator's proficiency in the operation of the ball press and understanding of the material characteristics can reduce operating errors and improve material utilization.

Improving the material utilization rate of the briquetting machine is a systematic project, including accurately controlling the moisture content of the material, reducing impurities, rationally using additives, optimizing the particle size of the material, improving purity, adjusting humidity, accurately proportioning raw materials, stabilizing the feeding system, regularly maintaining equipment and training operators. These methods help reduce production costs and improve economic benefits, while promoting the effective use of resources and sustainable development. By comprehensively applying these measures, enterprises can improve the operating efficiency of the briquetting machine and achieve green and effective industrial production.